Q: I'm thinking of pouring an epoxy floor in my basement but am worried about off-gassing and other environmental/health aspects of this type of flooring. No luck finding much information online. Does anyone have feedback?
Sent in by Pauline
Editor: We've done a bit of research and it doesn't look good. We're not sure exactly which brand of epoxy coating you're considering, but we've looked at MSDS sheets for three different brands, and they're all essentially similar, with warnings to wear a respirator and cover all exposed skin.
That means the vapors from a product like the ones we researched can enter your body through your skin and affect your nervous system. The good news is that epoxy means a catalyzed reaction, which means the product cures relatively quickly, and then nearly all offgassing stops.
So should you do it? Based on the information we found, our verdict is no. We'd think twice about hiring someone to put an epoxy floor in our home, and we certainly wouldn't do it ourselves. But you should ask for the MSDS for the product you are considering: companies are required to give them to consumers upon request, and they're written in plain English, so they're relatively easy to understand.
What instead? Several companies make paint that can be used on raw concrete, including AFM, which makes a product called Concrete/Floor Paint (it used to be called Deckote). That, or another paint over a top-quality primer, plus a few layers of water-based polyurethane finish, will likely give you a finish that will function nearly as well as epoxy... and one that's a lot safer to apply.
Image via the CDC's page on NIOSH-approved respirators... the only kind you should wear when working with hazardous materials

Z2 iPod Dock and Wi...
Epoxy is very nasty.
Just make sure you can leave the house while it sets up. After that, you'll have a great floor. (depending on who does the work).
I applied an epoxy finish this past summer. It was fairly easy though it required a lot of attention to detail. In terms of off-gassing, fumes, etc., I think the worst part is using the muratic acid to prep the floor. If you have clean, unfinished, unsealed concrete, then you can get by without it. Also, if you want to use a grinding surface, you can bypass the muratic acid as well.
As for the epoxy itself, after two days, there was little odor remaining and the finish was/is absolutely beautiful.
I went with a product from Epoxy Coat - http://www.epoxy-coat.com
Its a bit more expensive that alternative products but I only have good things to say about it. I went with it because of the off-gassing concerns, volatile organic compounds, and the amount of solids present in the mix.
Good luck!!
Here are some pictures:
http://www.flickr.com/photos/liquidstereo/1463949986/in/set-72157600195882099/
http://www.flickr.com/photos/liquidstereo/634684280/in/set-72157600195882099/
I'm hoping more people will post their feedback. I have been looking to epoxy our basement apartment floor since we ripped up our carpet and have an exposed, ugly concrete.
We are mainly considering it because it is a cheap solution for a large area, but this is making me reconsider...
Don't reconsider. I know 2 others who did it this summer and they absolutely love it. My parents who're absolutely old-school absolutely loved it when they visited over Thanksgiving.
The other thing about epoxy is that its extremely easy to maintain and it cleans up quite well.
Don't reconsider! Please.
If it's so bad that you want to hire someone to do it, think twice about the morality of that, as well as what it's putting into the air in yr house (and around it). If there are perfectly good green products, I can't see what epoxy has to offer.
I was going to send in this same question as I'll be doing concrete floors in my entire home right away. I'm still going to do it, but extra thanks to SeanG for the tip about a better epoxy and my most sincere compliments on your beautiful home!
I had to paint a 4000 square foot floor with epoxy once...it was miserable...but it was a job. :) I decided to use tiles for my own garage to avoid the nausea. Check out http://racedeck.com
Consider looking at www.warren-environmental.com.
They manufacture a GREEN Epoxy that has ZERO VOC and is safe. No need to wear a respirator.