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How To: Build Felt Sliding Doors
...after removing the awkward doors in your apartment

2-19-felt2.jpg

1-22-felt1.jpgWe first became enthralled with thick felt over ten years ago when we frequented the SoHo showroom of J. Morgan Puett.

A onetime fashion darling, now working out of rural Pennsylvania with her son and partner, J. Morgan used super thick industrial felt to sculpt dressing rooms and doors that hung from the ceiling. We loved how tactile, bulky and soft it was.

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Only this past year did we get around to building our own felt doors, and we love them. They slide easily, baffle sound and take up no room...

 
 

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The toughest part was finding the right felt. It turns out that to get good felt you have to go to industrial suppliers who sell this stuff for aircraft engine mounts and other heavy vibration situations. Here's what we ended up with.

Ingredients:
• 1/2 inch white wool felt from Sutherland Felt Company @ $75 a yard
• Hospital track, endcaps and rolling hooks from MedicalProductsDirect.com
• Thick brown leather from a place on Bleecker Street that charged me too much
• White spray paint
• Silicone spray

Other felt suppliers:
Southeastern Felt
Central Shippee
Aetna Felt

Tools:
• eXacto knife
• Drill with 1/4 drill bit


Steps:

1. Measure your doorway and order your felt large enough for both panels to more than cover the opening both side to side and up and down. It comes 72" wide so you are in the best shape if you only have to buy one length and have them cut it down the middle for two 3' wide pieces.

2. Order your hospital track to all felt door to slide out to the side in both directions. It only comes in silver, but don't worry, you can paint it.

3. Mount your track on the ceiling and as tight to the door as possible so that the felt will hug the opening.

4. Insert end caps and rolling hooks. Spray with silicone to ease movement.

5. Masking off area around track, spray with white paint to blend in with ceiling.

6. Hold up felt and measure to fit.

7. Trim felt down with eXacto knife.

8. Using 1/4" drill bit, drill holes in top of felt about 1" down and 3" apart. Also drill holes for leather handles as well.

9. Stitch leather handle on with leather thong.

10. Hang felt from hooks.

If desired (We haven't done it yet, but plan to) you can use extra felt to attach at the top and hide the hooks that are poking out. We would stitch it together in the same way as the handles.

(RePublished from 2007-01-22 - mgr)

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Comments (24)

Looks cool, but how do these hold up over time - don't they get dusty/musty?

posted by Jess on 2007-01-22 13:02:34

hi maxwell,
did you buy the pressed wool felt or the polyesther sheet? i want
to use it for product dispays.
thx,
c

posted by carol on 2007-01-22 13:02:40

Maxwell - Jeez, I wish I had that felt source a couple of years ago! "The toughest part was finding the right felt" indeed; I was in a similar boat in 2003/04 because I wanted to make felt baskets similar to the ones David Netto has for his children's collection http://nettocollection.com/product_detail.asp?SKU=NC-2105 (we had designed our own changing table, and needed ones for our specific dimension, plus, I though doing it ourselves MUST be cheaper than his!).

I wound up buying the heaviest industrial felt I could find at Central Shippee, but it was not even close to heavy enough (I am still struggling to use it up -- hot water bottle covers, dish storage liners...?). There was a Canadian source I eventually found, but they were unresponsive -- they sell to business/industry and design their own stuff, and so were not very interested in my small one-off order.

Thanks for the source!

posted by Monika on 2007-01-22 13:03:59

These are beautiful.

How does one clean felt? I have a black and white cat. I can just see the cat hair spitting out of her skin and embedding itself in the felt. She would, of course, have to sashay along side the panels and make nice with them.

posted by Jackie (the original one) on 2007-01-22 14:16:11

I love these doors. I can also see the felt being used to upholster walls. I would think felt has great insulating properties.

posted by ebrown on 2007-01-22 14:41:01

Ah the Netto containers.... I'm thinking of making them for kids toys too! -Monika, how much of that stuff do you have left? Consider selling the rest? Does anyone know what grade/thickness Netto uses? And I'm wondering how the felt wears over time against a toddler?

It's so funny I was just talking to my husband about this yesterday too...

posted by Sarah on 2007-01-22 14:51:46

jackie, i would imagine that you can use a lint roller on the felt for cat hair purposes and spot clean it like a wool rug for actual dirt.

posted by gleek on 2007-01-22 15:25:27

Gleek: thanks!

After I read your suggestion I remembered the following, which are for removing those nasty white deodorant marks women get on the nice black clothes. They also turn out to be great on cat hair. I hadn't put the two dots together in my head. So far, these have done a better job of removing cat hair from my extensive black wardrobe so I guess they'd be great on the felt. I do love that felt.

http://msc.drugstore.com/qxp89606_335997_sespider/gal_pal/garment_deodorant_remover.htm

posted by Jackie (the original one) on 2007-01-22 15:33:20

Sarah -

unfortunately, I haven't actually seen one of those Netto felt baskets in the flesh; have you? The must be in the NY showroom, as well as a half-dozen stores in NY (alas, not in Ottawa!). I think Maxwell's 1/2" might be a tad thicker than the original, so it would be worthwhile checking. If you do, I would be grateful knowing the result.

As for toddler wear, I think that they are pretty sturdy. The baskets we used instead on our lacquered changing table left scratches (I think there was something wrong with the lacquer, as it rubbed off the first day we used it just from coming in contact with our cotton clothing when changing the baby).

I would like to make the baskets too; my husband is still peeved at the load of white felt with no use though!

Maybe we could get together and find someone to make them for us at an economical cost...?

posted by Monika on 2007-01-23 10:17:55

Last I saw, IKEA actually had their own version of a tracking system. In White. Ready to go. And with curved pieces (if you want to go further with having your door round a corner). Check your local IKEA, of course - I am referring to the one in Burbank, CA.

ps: pronounced icky-yah.

posted by Alex on 2007-01-23 18:06:38

Hi Monika!!
Good to hear from you!

I live in NY and have been wanting to go look in person, but I just haven't gotten around to it. And the thought of purchasing such a huge qty of felt has kept this project low on the list. But I could go and check it out. What thickness of felt did you buy? By looking at the containers, I suspect it's about 1/4" thick.

As for the sewing...
I was thinking of sewing them myself. I know how to sew very well, perhaps we could make a trade? I'd make your baskets and in return get the left over felt to make mine? This of course would depend on if there was enough felt for both projects, but this could work. And if there was any felt left over after that I could send it back to you. Sound interesting? -email me and we'll discuss some more: sarah@urban-pioneering.com
:)

posted by Sarah on 2007-01-23 22:51:51

Not sure if this is what you guys were looking for, but this company has white felt bins,

http://aetnafelt.thomasnet.com/viewitems/felt-clearance-items/felt-bins?&forward=1

Cheers!

posted by tracy on 2007-02-06 12:32:33

Hi, Maxwell-

Awesome idea. I see you used industrial felt. Can you tell me what grade of felt you used? Also was it pressed or needled?

Thanks!

T

posted by tracy on 2007-02-06 13:16:14

Hi All

I have all sorts of ends and full rolls from a local industrial felt manufacturer. Some are super stiff, some are nice and soft. We have mass amounts for a show we've hosting where artists are using it to make various art pieces.

If anyone wants to participate from the design world we'd love it. Go to our website and drop us a line - www.imperialcottoncentre.com

We also have a full roll of vintage 1940s material that is 6M by 20M. If interested drop us a line.

Jeremy - Imperial Cotton Centre for the Arts
Hamilton, ON, CANADA 905-548-0111

posted by imperialcotton on June 23rd 2007 at 3:20pm
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Hi Maxwell - I was wondering are there any outlets in NYC where you can buy industrial felt? Or is ordering it really the best way to go?

posted by ketoile on August 11th 2007 at 11:54am
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Hi I love your doors and have a question:
I own 1/2" 100% wool felt and wonder what you do about MOTHS!!!
Also I'm looking for info about either durable adhesives or felting possibilities for this thickness of felt.

Any help would be greatly appreciated.
I live in NYC. Thanks,

guapaji@yahoo.com

posted by Jen1954 on November 10th 2007 at 2:45pm
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Although this is late to the thread, I wanted to share a place I was able to find acrylic felt rolls in nyc since I found this post searching online for a place that carries it. Circle Visual at 225 w. 37th st. It's in the same building as Mood Fabrics on the 16th floor. They have about 15-20 shades at $6.50 per yard. You can also custom order different weights. Hope that helps someone!

posted by iro*iro on August 4th 2008 at 1:55pm
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Even if they are merely 2mm height, , they still act like a drain and trap dirt/dust. Why need to have a cloth to wipe when noral sweeping/mopping in one go is easier by having a small door guide mounted on the floor , which is cheaper, looks much nicer, and easier to maintain day to day? Those floor mounted tracks that are 1" height are unacceptable
=============================
Thomson
Link Building

posted by Thomson on October 19th 2008 at 8:57pm
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this is oldddd, everybody knows you made your own felt doors maxwell BRAVO

or is there really just no good stuff to blog about?

posted by RalphEMole on February 19th 2009 at 8:05pm
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This is a random question, but where is that picture from. I think it's a spider? Thanks.

posted by mmbelle02 on February 19th 2009 at 8:09pm
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Maxwell -

This is really late, but I have a question for you. Where do you store the old doors after you remove them? They do have to be put back up when you move after all?

We removed the gross vertical blinds from our living room, and found ourselves in the awkward position of having to store them in the bottom of the closet (to re-hang when we leave). I would like to do something about the doors ....but where to store...

posted by JulieLeanne on February 20th 2009 at 11:54am
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wow Ralph calm down. Yes a lot of us do know maxwell made his own doors but seeing as it's DIY month this post does have relavance. Personally I was glad to see it because I have lots of open doorways that I want cover somehow and I totally forgot about this option even though I've heard of it before. I also like the instructions and the info about where he got the supplies.

posted by girlonthem00n on February 20th 2009 at 4:22pm
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A late addition but another source for 100% wool felt is FilzFelt. They have 2mm and 3mm thick felt in 19 Pantone-matched colors.

posted by greendressgirl on March 10th 2009 at 6:16am
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Although I love the idea of a large variety of colors, the 2 and 3 mm felt greendressgirl provided a link for is too thin for this application.
12 or 13 mm is what you want if you are shopping for felt in metric measurements.

posted by holydita on June 12th 2009 at 7:12am
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