More crafting! Here’s a project that’s about a 5 on a 1-10 difficulty scale. Actually, it’s not that tough, it just requires some precision and a few tools you most likely don’t have around the house. And it involves fire.
More crafting! Here’s a project that’s about a 5 on a 1-10 difficulty scale. Actually, it’s not that tough, it just requires some precision and a few tools you most likely don’t have around the house. And it involves fire.
Please note these are very condensed instructions just so you know what you’re getting into. Head over to Makezine.com for more detail and helpful tips.
Tools:
Glass cutting wheel
Bottle cutting jig
Small butane torch
Lazy Susan (or other rotating platform)
Scrap of plate glass at least 8x8" (or a mirror)
Safety goggles
Materials:
A suitable glass bottle to cut
400 grit silicon carbide wet/dry sandpaper
Bulk silicon carbide grit (at least 80 mesh)
Tap water and spray bottle
Oil for glass cutting wheel
After choosing your bottle, the first step is to score the glass for cutting. This is where a bottle cutting jig comes in handy. Essentially you will roll the bottle in the jig creating a scoreline. See below.

Once you've made a scoreline, position the bottle on a Lazy Susan and apply heat using a small butane torch. Set the torch slightly above the scoreline and rotate the Lazy Susan with your free hand. You will hear click and pops as the glass literally breaks. Go slow, be patient and be careful. You should be wearing your safety goggles at this point.
Still with me? Now that you’ve cut the bottle, you’ll want to polish the edge. This is called “lapping.” Drop a pinch of grit on a piece of glass or even a mirror and lightly wet it using a spray bottle. Then, with the bottom of the bottle facing up, make a figure-eight motion in the grit. This can be sensitive to the ears, like nails on a chalkboard, so you may want to have earplugs or loud, heavy metal music handy. We suggest Def Leopard or Poison.

Finally, it’s time to round the corners. This is done simply by rubbing your silicon carbide sandpaper along the edges. Do this gently and carefully, until you can smoothly run your fingers around the edge.

Cool, huh? The tools are an investment, but once you get the hang of it I’m sure you'll think of lots of uses. How about making a candle holder out of a wine bottle? Or a vase from an old-fashioned Coke bottle? An ashtray, kitchen utensil holder or even a dog bowl for Scraps? If you do make something, let us know how it goes!
And if you just want to buy the glasses in the above pictures, here are two sites that sell them.
• 1 Boyland Bottleworks from Sundance - set of 4 for $25
• 2 Sol Beer Glasses from Elsewares - set of 4 for $34
(Images: Makezine)
We used to do this in the Seventies. Big fun.
view rapunzel's profile
The trouble is that - knowing San Pellegrino bottles fairly well - the label just peels of with condensation, and would just fall off the first time you wash it. Without the label this sort of loses its point. I'd just do it on glasses with embossed or engraved labels.
By reversing the upper part of a bottle into the base you could make an interesting planter I guess...
view Daniel Poitiers's profile
This a a cool idea as long as you put some kind of protective resin on the paper part so it doesn't start to peel after a couple of uses.
view boxerchick's profile
Or...
You could buy the kit from Urban Outfitters ;)
view bfootnovellista's profile
please explain what's so great about San Pellegrino? it's water.
view lab director's profile
bfoot...
link?
view funstraw's profile
lab director,
San Pellegrino is generally carbonated, and it's delicious. When I was in Italy I drank it with every meal, and here at home I like it (or something like it--even Trader Joe's fizzy water) to slow down the wine consumption. :)
view sally305's profile
I've heard you can do this with less tools using a string dipped in alcohol and tied around where you want to cut it. You light it on fire and when it burns off you dunk it in cold water. I still haven't tried it, I've heard tales of the entire bottle exploding from the shock of the cold water. Anyone ever use the method?
view quinnley's profile
Yes, this was a fad in the seventies. Unfortunately, the rim of the glasses was always rough, and one had the feeling that a lip could be cut drinking from the glasses.
With good glassware so widely available and so cheap, really, in the great scheme of things, why?
view AustinSarah's profile
I have to agree with AustinSarah. Glasses are not that epensive - probably about just as much as it would take to buy up that many bottles of San Pellegrino water.
view ChrisGal's profile
sure glasses are cheap. lots of things are cheap and that's part of the problem. why not recycle?
view charlenemcbride's profile
You can recycle all the glass bottles you want at your local recycling plant. I look at one of these bottles and wouldn't probably use one since unless the person has sanded and sanded and sanded at that glass, one could get their lip cut. Nice way to end a party, correct - by having to drive your friend to a doctor?
view ChrisGal's profile
An easier way with string, nail polish remover (acetone) and a lighter, is how I made my soda bottles into mini planters.
http://www.youtube.com/watch?v=yViiVLlaQag
view alpha's profile
I would probably try this once - for fun.
view meech's profile
Why? - why would you do this?
If you can afford a bottle of san pel or sol you can afford to buy properly made drinking glasses
view Violetsrose's profile
Violetsrose - Completely agree.
view ChrisGal's profile
obviously there are a lot of things we can do that are less work. but some people enjoy making things, reworking things into different things. i'd probably never do this, especially because i hate the chalkboard sound and cut lips.
but cost or financial inability to purchase drinking glasses isn't the issue here (you'd have to buy a torch and all the fixins); it's just people making fun stuff. creativity, i've heard it called.
view nikki moore - photography and vintage treasures's profile
I'm all for creativity
Chopping the top off a bottle is not creativity
Chopping the top off lots of coloured bottles, drilling holes in the bases and removing the labels and making them into tiny lampshades for a chandelier that throws coloured light across the room - now that would be creative
view Violetsrose's profile