If you've ever driven by a residential construction site (or resided in one), chances are you've seen a house covered with Tyvek. As our builders began wrapping the barn’s exterior walls, I began to wonder — what exactly is this Tyvek stuff made of and why is it so commonly used?
Tyvek is a synthetic weatherproofing barrier first developed by the DuPont company in 1955. Its high-density polyethylene fibers protect against air and water intrusion, while remaining breathable enough to prevent moisture damage such as mold, mildew and rot. It's said the material greatly improves a building's energy-efficiency too — not only does it block drafts and other air leakage, it keeps insulation dry and effective. Or as DuPont aptly describes the overall benefit, it's like "putting a windbreaker over a sweater."
As for wrapping up the red barn, there was a bit of prep work involved. Using a reciprocating saw and brute force, the builders removed the 65-year-old red siding. Then, with an air compressor and spray nozzle, they cleaned out a half century of dust, hornets' nests and animal droppings. After expertly cutting and installing the ½ inch plywood sheathing above the window line, the Tyvek was cut to size and simply stapled to the exterior. At last, the barn had that windbreaker it had been asking for since 1944!
FYI, if you're curious what Tyvek feels like, look no further than your neighborhood post office — the USPS uses the versatile material for its Priority and Express mail envelopes.
RED BARN RENOVATION
• Where To Begin?
• Green Cleaning & Disposing Of Toxic Chemicals
• Energy Efficiency Tax Breaks
• Why I Bought A Wood Stove
• Hiring An Architect
• Where To Buy Reclaimed Wood
• Kicking Off Construction!
• Wires and Walls and Stairs, Oh My!
• The Magic of Spray Foam Insulation
• If These Drywalls Could Talk






Nomade Express Slee...
Washing Tyvek in the washing machine makes it soft like fabric and maintains it's durability. My husband has used it to make ground covers and tarps for backpacking.
I'm a book artist and conservator and use tyvek in a lot of creative applications. it's super strong and makes a great material for book spines and cases, and it takes ink and pigment really well. you can dye tyvek with gouache, acrylic, or drawing inks and it maintains its flexibility and sheen. medical-grade tyvek often has a subtle perforation pattern but it picks up pigment just as well and is softer.
Wasn't the old exterior siding salvagable?
If it was truly that difficult to pull off, much of it could have been reused - I just hope it didn't end up in the dumpster.
I've seen a really interesting Tyvek demonstration where they use it as the cap to a Mason jar filled with liquid to show how it helps keep a home insulated.
The only problem is that if the jar is upside-down, and you touch the Tyvek with your finger, the water leaks through.
Is putting Tyvek up an easy thing to do? Do you just staple it to the outer wall? Do you need to tape the edges around windows and corners before going over it with you outer layer (vinyl siding,etc) Just curious.
RobotLover - my best friend has installed it, and it takes just a big staple gun.
In the mid-'90s, when comic book companies were putting out books with every kind of "special" cover you could imagine, I know at least one put out a book with a Tyvek cover. I'll never forget, because it had printed right on it that it was "unrendable." And, yes, it was very sturdy...
MBS- great idea for the tarps! I'll have to try that this summer!
I have wanted some plain Tyvek, no printing on it anywhere, for some time for a shoji screen project. All I've found is the printed kind for this building wrapping use. Does anyonw know of a source for unprinted Tyvek in normal human quantities??? (I can see the DIY and craft applications making it a suuitable AT topic!)
SherryBinNH - Look for Tyvek Poster rolls. I used to work for a rug warehouse and we shipped rugs in tyvek and we had it by the roll, no printing, just a big roll of blank white tyvek. Kind of like construction paper rolls. No idea what the cost was.
you can buy blank tyvek from talasonline.com. it comes in a long roll and different thicknesses.
When using it on new construction, I have seen it put on over open window frames. Then a big X is cut corner to corner and the edges folded in over the framing. After the excess is cut off, the window is installed over it. I don't think they did that in this case as the windows seems to remain in place before and after Tyvek installation.
Tyvek was also used in the old days of 5 1/4 inch floppy discs. Some disc sleeves were paper, but most of the good ones were Tyvek.